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Materials & tolerances

The material you need, the band we can hold

Published so you can check a drawing against reality before you send it. Standard and precision columns show what is repeatable in production, not what is possible once.

8 material familiesMill certs standardRoHS / REACH on request
Materials

What we keep in stock, and what we source per order

The grades below are the ones we run regularly. Anything else is possible — the question is lead time, not capability.

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FamilyGradesTypical partsUsual finish
Aluminium6061-T6, 6082, 7075-T6, 2024, 5052Housings, brackets, heat sinks, structural partsAnodise, bead blast, powder coat
Stainless steel303, 304, 316L, 17-4PH, 440CMedical instruments, food equipment, shaftsPassivate, electropolish, bead blast
Carbon steel1045, 4140, S355, 20#Shafts, plates, weldments, fixturesZn plate, black oxide, paint
Tool steelSKD11, H13, DC53Dies, moulds, wear partsHardening to HRC 58–62
Brass & copperC3604, C2680, C1100Connectors, terminals, busbarsNi plate, tin plate, passivate
TitaniumGrade 2, Grade 5 (Ti-6Al-4V)Aerospace-adjacent, medical, marineAnodise, bead blast
Zinc & magnesiumZA-3, AZ91DDie-cast housings, framesPowder coat, e-coat
Engineering plasticsPOM, PEEK, PTFE, PC, PA66-GF30, ABSInsulators, bushings, coversAs-machined, annealed

Material certificates (EN 10204 3.1) are issued with every order as standard. If you need 3.2 with a third-party witness, add two weeks and tell us at RFQ stage.

Tolerance bands

Two columns, no small print

“Standard” is what we hold without special discussion. “Precision” is what we quote deliberately, after checking the fixture and the inspection method.

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FeatureStandardPrecisionNotes
General linear±0.10 mm±0.05 mmISO 2768-m unless stated
Precision linear±0.02 mm±0.005 mmRequires CMM verification
Holes / boresH7–H9H6 on requestReamed or bored, not drilled
Flatness0.02 mm / 100 mm0.008 mm over 400 mmThin walls need stress relief
Parallelism / squareness0.02 mm0.01 mmSingle set-up preferred
Surface roughnessRa 1.6 µmRa 0.4 µmRa 0.2 with polishing
Concentricity0.02 mm0.008 mmMill-turn for best result
ThreadsMetric & UNC/UNFNPT, BSP, customGo / no-go gauges
Design for manufacturing

Three things that decide whether your quote is expensive

1. Wall thickness. Anything under 1 mm on aluminium will move during machining. If the part needs it, expect a stress-relief step and a longer schedule.

2. Tolerance on a non-functional feature. A ±0.01 mm call-out on a cosmetic edge doubles inspection time without changing the fit. Mark critical features and leave the rest general.

3. Finishing ambiguity. “Anodised” without a thickness or class is the most common cause of a first-article rejection. Say Type II or Type III, and give the colour reference.

Precision machined and additive parts

Send the drawing, we will flag the expensive features

Free DFM review with every RFQ — before the quote, not after the PO.